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OPSGROUP examines what changes for aircraft below the 45.5 tonne MTOW line

Published: October 6, 2026
1 source
First reported by: OPSGROUP
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OPSGROUPFAAGulfstream G700Boeing 737 MAX 8BoeingGulfstream AerospaceIBA
In brief

OPSGROUP has published a note examining the 45,500 kg weight threshold that triggers security screening for all outbound aircraft, including private flights.

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OPSGROUP has published a briefing note asking a question that business aviation, charter and compliance teams have increasingly had to answer for themselves: what actually changes if an aircraft sits below the 45,500 kg maximum take-off weight line? The post, titled "Below 45.5 Tonnes: What Difference Does It Make?", follows the group's earlier treatment of the same subject, published under the headline "The 45.5T Elephant in the Security Room", and it lands in a narrow but consequential corner of aviation regulation, where a single number on a type certificate or weight schedule can…

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